What Makes High-Quality Plastic Recycling Equipment a Must-Have for Waste Plastic Processing Plants?

Waste plastic processing plants contribute to reducing pollution and recycling resources, and quality plastic recycling equipment is critical to their successful operation. As a manufacturer of plastic recycling equipment, BXKM understands the need for developing reliable and efficient plastic recycling equipment and the varying needs plants have. Improved equipment handles waste plastic more rapidly and improves the quality of the recycled plastic, enabling plants to manage operational costs, meet regulatory requirements, and enhance their competitiveness in the market. Recognizing the importance of quality plastic recycling equipment for waste plastic processing is essential for the plastic recycling industry's continued growth and sustainability.  

High quality equipment is a necessity due to the operational efficiency it provides, the most important factor in any processing plant. Standard recycling equipment works at slack recycling rates and incurs extended downtime, consequently, the potential output of the plant is substantially diminished. BXKM boasts higher quality plastic recycling equipment due to their innovative motor technology and advanced equipment designs. For example, their shredders have high-torque blades that can crush 500-1000 kg of waste plastic per hour—twice the speed of ordinary shredders.

BXKM efficiently integrates all stages of the production line in its plastic recycling equipment, linking shredding, washing, drying, and granulating, and minimizing manual activity between processes. Such efficiency is crucial, especially in the waste plastic processing industry, where recycling facilities are able to boost their output by over 30% in the same period. For facilities tackling large volumes of waste plastic, the use of high quality plastic recycling equipment becomes an essential part of achieving operational efficiency designed to meet their operational goals.   

Consistent Quality of Recycled Products with High Quality Plastic Recycling Equipment   

As recycled plastic products are outputted from the processing facilities, their market value is strongly determined by the quality of the plastic recycling equipment used. When equipment quality deteriorates, recycled plastic products will exhibit problems such as uneven particle sizes, and having dirt and impurities trapped in the materials. Weak mechanical properties of the plastic render it unsellable, or price it in the low range. To solve quality problems, BXKM equips their recycled plastic equipment with multi-stage filtration and purification systems. Using high pressure sprays with ultrasonic cleaning to wash plastic, 99% of the impurities trapped in the plastic are removed. During granulation, BXKM utilizes precise temperature control of plastic to ensure uniform particle size is achieved during melting, with an error of 2 degrees.

The plastic particles created by BXKM's plastic recycling equipment take advantage of the national grade-A standards.  They exhibit consistent coloration, remarkable coloration, and the tensile strength of the particles indicates that they can be used in producing advanced plastic products, including high-end plastic containers and much more. Due to the consistent quality of the equipment, recycling facilities are able to develop positive reputations, expand into more profitable markets, and acquire more recycling equipment. 

Complying with Environmental Standards of Quality Plastic Recycling Equipment  

The standards of the waste equipment must be higher than average in order to recycle them. If not, the equipment will lead to distortions in the handling of the waste, and that will lead to high charged fees. BXKM’s plastic recycling equipment provides the standards. The waste recycling equipment uses most of the water supplied. The equipment uses ordinary recycling techniques to cleanse the contaminated recycle water provided by the equipment, and that will lead to high charged fees. The equipment uses ordinary recycling techniques to cleanse the contaminated recycle water provided by the equipment.

The BXKM plastic recycling equipment help plants reduce violations, cut costs of environmental treatment, and practice green production. For modern waste plastic processing plants, solid environmental compliance is a requisite, and quality plastic recycling equipment is the bedrock of compliance. 

Low Maintenance and Operating Costs of BXKM Equipment Recycling Equipment.  

Long-term operational (maintenance and energy consumption) costs are a primary focus amidst waste plastic processing plants. Cost control is facilitated by quality plastic recycling equipment. Costly routine maintenance is a byproduct of ordinary recycling equipment which employs low quality components like blades and low energy-efficient motors which must be replaced every couple months (1-2) BXKM equipment integrates high-wear resistant alloy blades which last up to 12 months and energy efficient motors which are 20% lower than the national consumption standard. Equipment also include intelligent  monitoring systems to detect parts that overheat or abnormal wear and issue warnings to the user to mitigate emergencies that lead to high costs.

Maintenance for BXKM’s plastic recycling equipment is considerably lower than that of ordinary equipment: 50% less annually, plus 15%-20% in energy costs! Such cost savings can be as high as 50% on operating expenses, thus leaving recycling and waste management facilities more breathing room financially, especially with the increasing cost of energy and other raw materials.

High-Quality Plastic Recycling Equipment is Multifunctional  

Plastic waste processing facilities are frequently required to deal with a variety of types of waste plastic (polyethylene, polypropylene, and polyethylene terephthalate). BXKM's high-quality plastic recycling equipment is perfectly suited for meeting this sort of diverse need. In contrast, conventional plastic recycling equipment can only handle 1 to 2 types of plastic and, even then, requires significant and complex reconfiguration. BXKM’s high-quality plastic recycling equipment allows operators to make on-the-fly adjustments to shredding blade speed, washing time, and granulating temperature, all through a control panel designed for human interface, for many types of plastic, thus turning a formerly unpleasant and tedious task into an easy and efficient operation. Take hard polyethylene materials (plastic buckets) and soft polypropylene (plastic films) for example. When processing hard polyethylene, the equipment increases blade torque and reduces the granulating temperature and vise versa for polypropylene.

This also allows the same equipment to sort and recycle between 5 to 8 types of plastic waste. This means that plastic recycling plants do not have to invest in multiple equipment for different materials. This means that the plant does not have to invest in more space to store the equipment. 

With the economic shifts of plant operations and recycling equipment in the recycling industry, there also comes the need for offer safety, especially with the newer plastic recycling equipment. Old and basic plastic recycling equipment often have gaps in their safety maneuvers which leave the whole recycling process prone to accidents. The need for safety equipment is solved with BXKM's equipment which has multiple fail-safes. The equipment operates with a high level of automation that allows for one operator control several lines of the whole production process from the control panel. This means that the equipment has the potential of decreasing the workforce by 50%.

Ensuring employee safety lowers the plant's monthly labor costs by thousands of yuan. Safety and labor saving are critical to the stable operation of waste plastic processing plants. Quality plastic recycling equipment helps achieve these goals.