What Factors Make a High-Quality Plastic Sheet Production Line Ideal for Your Factory?

A standout feature of the production line for plastic sheets of high efficiency is reduction of operational cost for the factory. For example, Boxin's PVC plastic sheet production line can maintain a steady output of production at 15-30m/min. This level of efficiency means that the production line can quickly manufacture items and fulfill orders even when the timeframes are very close. The extruders on the plastic sheet production line have been designed to minimize waste and loss. Boxin also includes automatic cutting, and feeding systems, thus, less manual labor is needed. This production line will, therefore, allow factories to spend less on production of each plastic sheet while still increasing the total number of sheets produced, making it the best option for expanding production.

Quality plastic sheet production lines must also feature accurate thickness control. In order to meet the high standards for applications, plastic sheets used for construction, and other modular systems must maintain thickness within a defined range and must be consistent.

Boxin has a reputation for producing high-quality plastic sheets in part because their plastic sheet production lines incorporate intelligent +/- 0.05mm. precision thickness measuring technology. This significantly reduces rejection rates because the sheets-pass quality control. PLC real time control extrudes plastic sheets within the set tolerance range to eliminate thickness issues ranging from the raw materials to the climatic variations of the production environment.  For instance, their PC plastic sheet production lines overcome high viscosity variations during production. The production line helps reputation for precision builds customer trust and increases demand.  

Flexibility of the Range of Materials the Production lines work with to Meet Customers Needs  

Boxin has designed production lines to expand the range of products for his customers. Their sheet extrusion lines, with only  a set of changes from Exrus 1 to Exrus 5, and a change of raw materials like PVC, PC, PP, and PET sheets flexibly change production lines to switch from rigid sheets to flexible sheets. This innovative design eases the change of extrudes and molds, reduces set up times thus improving Factory performance.For example, with Boxin’s plastic sheet production line, a factory can change from making PP sheets to PC sheets in a couple of hours with no need for major modifications to their production line. This flexibility enables factories to adapt to fast changing market needs making the plastic sheet production line a great first step on the path to increased business value. ​ 

Reduced factory carbon footprint. ​ 

Flexible and high quality plastic sheet production lines from Boxin are great for sustainability focused modern factories. Boxin’s plastic sheet production line comes with energy efficient motors and heating systems, and reduces power usage in the line by 15-20% compared to older systems. The plastic sheet production line also recycles waste heat from the extrusion process to preheat materials before extrusion, further reducing energy usage. This saves factories on their energy costs and assists in carbon reduction initiatives in place worldwide. For example, Boxin’s PET plastic sheet production line can be exported to energy efficient standard meeting factories in the EU. The energy saving designed plastic sheet production line also improves lifespan of the equipment as it reduces the heating components wear. This type of plastic sheet production line improves long factory operations and costs.

How the Customization Capabilities of Plastic Sheet Production Lines Solve Specific Issues for Each Factory

Customization possibilities for the plastic sheet production line are important for every factory and for every production line. Each factory has distinct needs, like the sheet widths which may vary from 500mm to 2000mm, or particular surface treatments, which may include embossing. For Boxin, the production line solutions focusing on the plastic sheet needs include adjustments on extrusion speed, mold size, and auxiliary equipment.  There is a customer that produces plastic sheets for medical packaging. They received a plastic sheet production line which included a clean room module to maintain sterility. The plastic sheet production line clean room module is streamlined with production lines already in place, as well as systems for raw material storage and inspection lines for finished products. Boxin has specialized in these types of integration for the last 15 years, allowing for integration of the plastic sheet production line to manufacturer processes with minimal disruptions to productivity levels. This is what makes plastic sheet production lines from Boxin tailored to the unique needs of each manufacturer. 

With each plastic sheet production line providing the factory with the productivity it needs, it is the after sales support that brings the line to the next level.

Boxin offers a warranty for their plastic sheet production line for 1 year which includes maintenance and parts replacement. For installation, the technical crew personally visits the factory site for training and aids the training of factory workers for the plastic sheet production line. If unforeseen issues occur, Boxin offers 24/7 support and can send engineers to the factory site within 48 hours for emergency repairs. The company also provides plastic sheet production line spare parts for a period of 10 years. For instance, a Southeast Asian factory on Boxin’s production line for plastic sheets experienced minimal production loss during a breakdown because the company had timely delivered the replacement parts. This proactive approach to after sales service maintains the utility of plastic sheet production line for factories.