What Makes Baixiong Klimens' SHR Series High-Speed Mixer Suitable for Large-Scale Plastic Production?

In industrial-scale plastic manufacturing, the mixing of materials is one of the most important areas due to its direct connection with quality, production efficiency, and cost control. With the pivotal role of high-speed mixers in pre-mixing plastic materials, additional requirements are created due to the high-volume batch processing. This is the reason high-speed mixers are in most of the plants. In large plastic production, the SHR Series High-Speed Mixer from one of the most recognized manufacturers from China, Baixiong Klimens, has more than 26 years of experience in plastic machines. Given this experience, most manufacturers are curious to analyze the reasons for this machine being one of the best in the market. This text will analyze its real worth from different practical and technical aspects.

Efficiency of SHR Series High-Speed Mixer

Production Efficiency is always the primary goal when it comes to plastic production and Baixiong Klimens Inc. SHR Series High-Speed Mixer is the epitome of Efficiency. The Mixer has a a double-speed motor (e.g. 47/67kW employed in the model SHR-500A) and three stirring blades made in stainless steel which have been optimized from the aerdodynamic point of view. The blades are set to turn at different speeds (e.g. 430/860 rpm in the bigger sized ones) while centrifugal force is generated to push the materials into a conviction movement and stream in a fast circle from the inside wall of the mixing drum to the stirring blades. The mixing is then completed in less than 15 minutes, while alsoensuring the complete mixing of the materials which are of a plastic nature (polyethylene, polypropylene and PVC). Take, for instance, the case of a plastic pipe production line with a daily production capacity of 50 tons. The SHR Series High-Speed Mixer is able to pre-treat 3-4 batches of materials on an hourly basis, fully accommodating the uninterrupted functioning of the other extrusion machines in line and eliminating a production gap which arises from the mixing stage of production.

Stable Product Performance Achieved Through Consistent Mixing Quality

Equitable mixing quality is needed for stable product performance in large-volume plastic production as is the case with multi-shift mixing in the SHR Series High-Speed Mixers. Mixing is done in a multi-level mixing drum made of high rigid stainless-steel which has smooth folded arc bottoms that prevent material build up, eliminating dead zones. To obtain >98% uniformity of the blended materials (base resin with stabilizers or colorants) the internal {\itguide\ plate} promotes turbulence in the stagnant resin. The mixers offer various heating methods (electric & self-friction heating) for different resin blends. Self-friction heating, from colliding materials, minimizes overheating during exothermic reactions which can cause material degradation. Electric heating brings the resin quickly up to a uniform temperature (120°C) for homogeneous heating. The consistent quality of each batch of blended plastic, minimizes product rejection, is a function of the stable mixing quality of the SRH.

Baixiong Klimens' SHR Series High Speed Mixers are outfitted with various sizes and configurations to satisfy the requirements of mass plastic production. The product series includes the SHR-10A with a 10L total volume and the SHR-1000A with a total volume of 1000L and effective volumes of 7L to 750L. The SHR-500A and SHR-800A models with active volumes of 375L and 600L respectively, are also adjustable to suit the handling of a single large batch of materials so that the reduction of batch changes, and improvement of overall continuity of production can be realized. Additionally, Custom configurations are also supported; for instance, integrating a fully automatic loading and metering system with upstream storage silos for unmanned feeding of the materials; or integrating with SHL Series cooling mixers to create a “hot & cold cfg plant" that rapidly cools hot mixtures and can be directly conveyed to the subsequent operation if the mixture has a required process temperature of 40 degrees celsius or higher. Such configurability will ensure that the mixers are suitable for production lines of any size including middle size sheet and large size pipe production lines.

Skillful Workmanship and Zero Upkeep Needed

At least 8–12 hours a day of work is to be done when producing plastic at scale, so how mixers work is pivotal so as to high speed mixers. Baixiong Klimens industry reliable and heavy finished products the SHR Series High Speed Mixer. For instance, the main shaft lasts over 50,000 hours due to the precision turning, grinding, and quenching treatments. To determine blade corrosion and deformation, long running and high speed rotation would not be a concern as the stirring blades are wear resistant due to integral stainless steel casting. There are three seals to prevent leak of materials thus relieving failure of equipment. In high speed mixers maintenance is minimal as the mixers casing is a simplified structure. For instance, on bear through the seal replacements are easy to remove on the disassembly. Siemens products are rarely faulty as when the electrical control systems are incorporated, their components have failure rates of less than 0.5% annually. Seamless and uninterrupted high volume production of work is a result from this blend of characteristics to ensure the equipment is kept running.

Intelligent Control and Safety Protection for Stable Production

Intelligent control and safety systems enable all large-volume systems (including plastic production) to run seamlessly. This is where the SHR Series High-Speed Mixer excels. The electrical control box uses a PLC system that allows for automatic mixing time and temperature control, and automated discharge (e.g. discharge is automatic when the temperature of the material is above the set value). This is to minimize the risk of human error. The touch screen shows all the real time parameters (e.g. speed, temperature, and time of mixing) and allows the operator to control the machine and process easily. Safety measures include motor and cover interlocks (without the cover fully closed, the motor cannot start to prevent material splashing) and overtemperature protection (if the motor is over 150-degrees Celsius the motor will be turned off to prevent burn out). When there is a large production line with several of the same mixers, the mixer can also be connected to the factory's MES system to facilitate the centralized monitoring and data tracing of all the equipment, significantly improving production management.

Global Standards and After-Sales Services

  Baixiong Klimens' SHR Series High-Speed Mixer recently attained international-quality and safety standard certifications (CE, ISO 9001). Materials used (food-grade stainless steel for contact parts) meet RoHS and FDA standards, allowing for food contact plastics and Grade A medical plastics. Baixiong Klimens provides seamless after-sales services which include installation and training on-site by professional technicians. For international clients, Baixiong Klimens saves spare parts in 50+ countries and offers 72-hour replacement delivery for any inoperable components. Regular training on maintenance to maximize the service life on the high-speed mixer is also provided. For large-scale production businesses, the extensive after-sales services relieve the pressures of the equipment demands.